Automated Manufacturing Process

Our solution helps you identify where automation is feasible — and where manual layup remains relevant. 

Mastering automated fiber placement processes 

  • AFP, ATL, filament winding… automated fiber placement technologies are revolutionizing how high-performance composite structures are designed and manufactured. 
  • Each technology comes with specific constraints that must be understood early in the design phase. 

Common Challenges 

  • Complex multi-physics and multi-domain constraints 
  • Manual iterations between design, simulation and manufacturing 
  • Process-specific knowledge siloed in expert teams 
  • Risk of late-stage incompatibilities or rework 

How our solution helps 

  • Embed process constraints into the design model 
  • Connect teams through co-design and shared data 
  • Validate designs earlier using enriched models 
  • Scale your teams’ expertise through simulation and scenario exploration 

Automated Fiber Placement (AFP)

  • High-precision tow placement for complex 3D shapes 
  • Ideal for critical aerostructures 
  • Demands tight control and early design/process convergence 

Automated Tape Laying (ATL)

  • Faster, wider material deposition 
  • Excellent for large, flat or gently curved surfaces 
  • Cost-efficient for high production rates 

Available in upcoming releases

Filament Winding (FW)

  • Continuous fiber winding over rotating mandrels 
  • High mechanical performance, especially for pressure vessels 
  • Geometrically constrained but highly repeatable 

Available in upcoming releases

Other Advanced Methods 

  • Hybrid or automated draping systems 
  • Application-specific, requiring custom workflows 

Manual Fiber Placement – For Comparison 

  • Offers flexibility for complex or low-volume parts 
  • Labor-intensive, time-consuming, and less repeatable 
  • No digital traceability or closed-loop validation 

Get in touch with CATFIBER

Feel free to contact us to discuss your composite part automation project. We’re here to help you, every step of the way from the design until the manufacturing.